new pulsar 125 Workshop-manual : Page 75

          8. STARTER MOTOR/GENERATOR/LEFT CRANK-
   CASE COVER/STARTER CLUTCH/CAMSHAFT                                      Pulsar   CK   125


 STARTER MOTOR REMOVAL
 Remove the two starter motor mounting
 bolts and the motor.
 Inspect the starter motor O-ring for damage
 or deterioration.
 Inspect the starter motor pinion for wear or
 damage.



                                                           Mounting Bolts

                                                   Bolts       Shaft   Reduction Gear    O-ring
 Remove the three bolts attaching the starter
 motor reduction gear cover.
 Remove the reduction gear cover.
 Remove the reduction gear, shaft and
 washers.
 Inspect the reduction gear for wear or
 damage.
 Inspect the reduction gear cover O-ring for
 damage or deterioration.


                                                Reduction Gear Cover Pin     Washers     Cover

                                                                               Reduction Pinion
 LEFT CRANKCASE COVER/
 GENERATOR REMOVAL
 Disconnect the neutral light switch wire.
 Remove the eight left crankcase cover bolts.
 Remove the left crankcase cover and two
 dowel pins.
 Clean off all gasket material from the left
 crankcase cover.
 Remove the reduction pinion.

                                                   Bolts                              Washers
                                                                       Neutral Light
                                                                       Wire
                                                Flywheel Lock Bolt          Flywheel Puller
 Hold the flywheel with a flywheel holder.
 Remove the flywheel lock bolt.
 Remove the flywheel using a flywheel
 puller.




                                                Flywheel Holder Flywheel Holder Flywheel

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