18. EVAPORATIVE/EXHAUST EMISSION
CONTROL SYSTEM
MAINTENANCE SCHEDULE:
(1) PERIODIC MAINTENANCE
Service Mileage
Item 300 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000
System
Lubrication Fuel System Air Supply System
Engine oil R R R R R R R R R R R R R R R
Oil filter screen C C C C C
Gear oil R R R R
Motor oil filter I I I
Fuel filter I I I I
Fuel filter screen C C C C
Carburetor A A A A
Fuel line I I I
Air cleaner R R R R R R R
Charcoal canister I I I I
Secondary air cleaner I R R R
Secondary air inlet line I
Intake manifold I
screw
Purge control valve I I I I
Air lines I I I
Catalytic converter I I I I
Cam chain I I I I
System
Drive
Drive chain I I I I
Drive belt I I I I
Valve clearance I I I I
Spark 4-stroke I R
System
Ignition Others
Plug 2-stroke I R R R
C.D.I. I I I
Ignition system wires I I I
Bolts and nuts T T T T T T T T T T T T T T T
Brake system A A A A A A A A A A A A A A A
I: Inspect, A: Adjust, C: Clean, R: Replace, T: Tighten
·During riding or inspection, if any part is found to be cleaned, adjusted
Remarks or replaced, do it directly and take a record if the exhaust emission
control system is not seriously affected. It must be reported and
approved if the exhaust emission control system is seriously affected.
(2) IRREGULAR MAINTENANCE:
Item Contents
Ignition system Inspect and repair when obvious symptoms of ignition
failure, engine overheating and stalling are found frequently.
Remove carbon deposits from the exhaust system, cylinder
Carbon deposit removal head and piston head when the engine horsepower decreases
greatly during the service mileage of 1000015000 km.
Transmission system Perform CVT system maintenance and inspection when the
engine performance decreases obviously.
Severe use in the first 1000 km may cause worn or seized
Piston cylinder, piston and piston rings. Clean or replace with new
ones if necessary.
18-2