grand dink 250 Workshop-manual : Page 1

                                                                                       GRAND DINK 250



              PREFACE
                                                            TABLE OF CONTENTS
This Service Manual describes the                          GENERAL INFORMATION              1
technical features and servicing
procedures for the KYMCO Grand Dink                        EXHAUST MUFFLER/FRAME COVERS     2
250.                                                       INSPECTION/ADJUSTMENT            3
Section 1 contains the precautions for                     LUBRICATION SYSTEM               4
all operations stated in this manual.
Read them carefully before any                             ENGINE REMOVAL/INSTALLATION      5
operation is started.
                                                           CYLINDER HEAD/VALVES             6
Section 2 is the removal/installation
                                               ENGINE
                                                           CYLINDER/PISTON                  7
procedures for the frame covers which are
subject to higher removal/installation                     DRIVE AND DRIVEN PULLEYS/KICK    8
frequency during maintenance and                           STARTER
servicing operations.
                                                           FINAL REDUCTION                  9
Section 3 describes the inspection/
adjustment procedures, safety rules and                    A.C. GENERATOR/STARTER CLUTCH 10
service information for each part, starting
from periodic maintenance.                                 CRANKCASE/CRANKSHAFT            11
                                                           COOLING SYSTEM                  12
Sections 5 through 13 give instructions
for disassembly, assembly and adjustment                   FUEL SYSTEM/CARBURETOR/FUEL     13
of engine parts. Section 14 is the removal/                PUMP FUEL TANK
installation of chassis. Section 16 states
the testing and measuring methods of                       STEERING HANDLEBAR/FRONT
                                               CHASSIS




electrical equipment.                                                                      14
                                                           WHEEL/FRONT BRAKE/FRONT
Most sections start with an assembly or                    SHOCK ABSORBER/FRONT FORK
system illustration and troubleshooting                    REAR BRAKE/REAR FORK/REAR
for the section. The subsequent pages give                                                 15
detailed procedures for the section.                       WHEEL/REAR SHOCK ABSORBER`

                                                           BATTERY/CHARGING SYSTEM         16
                                              EQUIPMENT
                                              ELECTRICAL




                                                           IGNITION SYSTEM                 17
 The information and contents included in
 this manual may be different from the                     STARTING SYSTEM                 18
 motorcycle in case specifications are
 changed.                                                  SWITCHES/HORN/FUEL UNIT/ THERMO-
                                                                                            19
                                                           STATIC SWITCH/TEMPERATURE
                                                           GAUGE/INSTRUMENTS/ LIGHTS
 KWANG YANG MOTOR CO., LTD.
    OVERSEAS SALES DEPARTMENT
     OVERSEAS SERVICE SECTION