kxr 50 90 Workshop-manual : Page 146

          9. DRIVE AND DRIVEN PULLEYS                                             Mongoose/KXR 90/50


 Install the damper rubbers on the drive plate
 pins.
 Install the clutch weights/shoes and clutch
 springs.
 Set the circlips in the groove.

 Clean the driven pulley faces and remove any
 grease from them.
 Install the oil seal onto the moveable driven
 face.
 Apply grease onto the Oil seal and install
 them onto the moveable driven face.

 Install the movable driven face onto the
 driven face.
 Apply grease to the guide rollers and guide
 roller pins and then install them into the holes
 of the driven face.



 Install the seal collar.
 Remove any excessive grease.
 Be sure to clean the driven face off any
    grease.

                                                    Driven Pulley   Spring          Nut
 Set the driven pulley assembly, collar (OFF
 ROAD), driven face spring and clutch
 assembly onto the clutch spring compressor.
 Align the flat surface of the driven face
    with the flat on the clutch drive plate.

 Compress the clutch spring compressor and
 install the drive plate nut.
 Set the clutch spring compressor in a vise and
 tighten the drive plate nut to the specified       Collar (OFF ROAD)                  Clutch
 torque.
 Torque: 5.06.0kgf-m
                                                                         Lock Nut Wrench, 39mm
 Be sure to use a clutch spring
    compressor to avoid spring damage.

  Special
 Clutch Spring Compressor        E027



                                                                        Clutch Spring Compressor


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