8. CYLINDER/PISTON PEOPLE 125/150
Measure the piston O.D.
Take measurement at 9mm from the
bottom and 90° to the piston pin hole.
(125cc) Service Limit: 52.3mm replace if
below
(150cc) Service Limit: 57.3mm replace if
below
Measure the piston-to-piston pin clearance.
Service Limit: 0.02mm replace if over
CYLINDER INSPECTION
Inspect the cylinder bore for wear or damage.
Measure the cylinder I.D. at three levels of
top, middle and bottom at 90° to the piston
pin (in both X and Y directions).
(125cc) Service Limit: 52.50mm repair or
replace if over
(150cc) Service Limit: 57.50mm repair or
replace if over
Measure the cylinder-to-piston clearance.
The true roundness is the difference between
the values measured in X and Y directions.
The cylindricity (difference between the
values measured at the three levels) is subject
to the maximum value calculated. Top
Service Limits:
True Roundness: 0.05mm repair or replace
if over Middle
Cylindricity: 0.05mm repair or replace if over
Bottom
Inspect the top of the cylinder for warpage.
Service Limit: 0.05mm repair or replace if over
8-6