uxv 500 Workshop-manual : Page 2

                                                                                                UXV 500


               PREFACE
This Service Manual describes the                            TABLE OF CONTENTS
technical features and servicing
procedures for the UXV 500.                                 GENERAL INFORMATION             1
Section 1 contains the precautions for                      FRAME COVERS /EXHAUST MUFFLER   2
all operations stated in this manual.                       INSPECTION/ADJUSTMENT           3
Read them carefully before any
operation is started.                                       LUBRICATION SYSTEM              4
                                                            FUEL SYSTEM                     5
Section 2 is the removal/installation                       COOLING SYSTEM                  6
procedures for the frame covers which are
subject to higher removal/installation                      ENGINE REMOVAL                  7
frequency during maintenance and                  ENGINE    CYLINDER HEAD/VALVES            8
servicing operations.
                                                            CYLINDER/PISTON                 9
Section 3 describes the inspection/                         DRIVE PULLEY/DRIVEN PULLEY/
adjustment procedures, safety rules and                                                     10
                                                            CLUTCH
service information for each part, starting
from periodic maintenance.                                  FINAL REDUCTION/
                                                                                            11
                                                            TRANSMISSION SYSTEM
Sections 4 through 12 give instructions                     LEFT CRANKCASE/CRANKSHAFT/
                                                                                            12
for disassembly, assembly and adjustment                    BALANCE SHAFT
of engine parts. Section 13 through 16 is                   DRIVE TRAIN                     13
the removal/ installation of chassis.
Section 17 through 21 states the testing                    FRONT WHEEL/FRONT SUSPENSION/
                                                                                          14
                                                  CHASSIS




and measuring methods of electrical                         STTEERING SYSTEM
equipment.                                                  REAR WHEEL/AXLE/SHOCK
                                                                                            15
                                                            ABSORBER/SWING ARM
Most sections start with an assembly or                     BRAKE SYSTEM                    16
system illustration and troubleshooting                     BATTERY/CHARGING SYSTEM         17
                                               EQUIPMENT
                                               ELECTRICAL




for the section. The subsequent pages give
                                                            IGNITION SYSTEM                 18
detailed procedures for the section.
                                                            STARTER SYSTEM                  19

 The information and contents included in                   LIGHTS/ SWITCHES                20
 this manual may be different from the                      WIRING DIAGRAMS                 21
 vehicle in case specifications are changed.
 KYMCO reserves the right to make
 changes at any time without notice and
 without incurring any obligation.


 KWANG YANG MOTOR CO., LTD.
  Quality Technology Division
  Overseas Service Department