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10.CRANKCASE/CRANKSHAFT/TRANS-
MISSION SYSTEM/STARTER SPINDLE Pulsar CK 125
Crankshaft Transmission Fork Shaft
First install the left transmission fork spring
and steel ball into the fork.
Install the left transmission fork to the
countershaft 5th gear and install the fork
guide pin into the transmission drum groove.
Install the transmission fork shaft.
After installation, make sure that the
main shaft and countershaft are parallel.
Gasket Dowel Pins
Install the crankshaft.
Install the crankshaft squarely and do
not strike it in forcedly.
Install the dowel pins and gasket.
CRANKCASE INSTALLATION
Install the left crankcase onto the right
crankcase.
· Install the left crankcase by aligning
the starter spindle with the left
crankcase hole.
· When installing the left crankcase, the
dowel pins and gasket must be
installed properly to avoid oil leakage.
Tighten the eight crankcase attaching bolts.
Torque: 0.81.2kg-m
Tighten the crankcase attaching bolts
diagonally and evenly.
Install the following parts:
· Starter motor/generator/left crankcase
cover/starter clutch/camshaft (Refer to
Section 8.)
· Clutch/gear shift mechanism (Refer to
Section 9.)
· Cylinder/piston (Refer to Section 7.)
· Cylinder head (Refer to Section 6.)
10-10