ck pulsar 125 Workshop-manual : Page 63

          6. CYLINDER HEAD/VALVES                                                    Pulsar      CK   125

                                                  Plastic Hammer
 Tap the valve stems gently with a plastic
 hammer for 23 times to firmly seat the
 cotters.
 Be careful not to damage the valves.




                                                              Dowel Pins
 CYLINDER HEAD INSTALLATION
 Install the dowel pins and a new gasket onto
 the cylinder.




                                                    Gasket

                                                             Cylinder Head Lock Nuts
 Install the cylinder head.
 Install the push bar guide plate and the four
 cylinder head lock nuts.
 Tighten the cylinder head lock nuts
 diagonally.
 Torque: 2.32.8kg-m
 Install the cam follower shaft bolt, copper
 washer and then tighten the bolt.
 Torque: 1.82.3kg-m

                                                  Push Bar Guide Plate   Cam Follower Push Bar
                                                                         Shaft Bolt

                                                                            Bolts
 Install the two push bars.
 Install the rocker arm set, bolts and copper
 washers.
 Tighten the center bolt first and then tighten
 the left and right bolts.
 Torque: 1.52.0kg-m




                                                  Rocker Arm Set

6-7