16. STARTING SYSTEM AGILITY 125 Measure the clutch cover O.D. Service Limit: 27.94mm replace if over Clutch Cover Measure the starter idle gear I.D. Starter Idle Gear Service Limit: 10.05mm replace if over Measure the starter idle gear shaft O.D. Service Limit: 9.94mm replace if below Idle Gear Shaft Anchor Pin Hole Clutch Cover ASSEMBLY Install the springs, plungers and rollers onto the clutch body. Install the clutch cover by aligning the clutch cover anchor pin with the hole in the clutch body. Apply locking agent to the threads of the clutch cover bolts and tighten them. Torque: 1.2kg-m Apply engine oil to the needle bearing and starter drive gear and then install them to the clutch body. Clutch Body Lock Nut Wrench Lock Nut INSTALLATION Install the starter clutch onto the crankshaft. Apply engine oil to the starter idle gear and shaft and then install them. Hold the starter drive gear with the universal holder and tighten the starter clutch lock nut. Torque: 9.5kg-m Special Flywheel Holder Note that the lock nut is left threaded. Flywheel Holder Install the right crankcase cover. 16-7