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16. STARTING SYSTEM Mongoose/KXR 90/50
INSPECTION
Inspect the starter one-way clutch drive gear
teeth for burrs/chips/roughness/wear.
Inspect the starter one-way clutch drive gear
contacting surfaces for pitting/wear/damage.
Teeth Contacting Surfaces
Push the weight roller to arrow direction for
unsmooth operation. Replace starter
clutch assembly.
ASSEMBLY Starter Oneway Clutch 32mm Lock Nut
Install the starter one-way clutch driver gear in
the reverse order of removal.
Do not reuse the starter clutch bolts that
have been removed.
Torque: 5.06.0kgf-m
Starter Clutch Bolts Starter Oneway Clutch
Drive Gear
Check starter clutch operation.
Clutch operation checking steps:
Install the starter wheel gear to the starter
clutch, and hold the starter clutch.
When turning the wheel gear clockwise (1)
the starter clutch and the wheel gear
should be engaged. If not, the starter
clutch is faulty. Replace it.
When turning the wheel gear
counterclockwise (2), the wheel gear
should turn freely. If not, the starter clutch
is faulty. Replace it.
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