kxr maxxer 250 300 Workshop-manual : Page 107

Microfiches
Image preview

Page 105

Image preview

Page 106

Image preview

Page 108

Image preview

Page 109

1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200 205 210 215 220 225 230 235 240 245 249
          8. CYLINDER/PISTON                                       ATV 300/250


 Measure the piston pin O.D.
 Service Limit: 16.96 mm (0.6784 in)




 Measure the piston O.D.
 Take measurement at 10 mm from the
   bottom and 90° to the piston pin hole.        10 mm

 Service Limit: 72.6 mm (2.904 in)

 Measure the piston-to-piston pin clearance.
 Service Limit: 0.02 mm (0.0008 in)




 CYLINDER INSPECTION
 Inspect the cylinder bore for wear or damage.
 Measure the cylinder I.D. at three levels of
 top, middle and bottom at 90° to the piston
 pin (in both X and Y directions).
 Cylinder I.D.:
 Service Limit: 72.8 mm (2.912 in)

 Measure the cylinder-to-piston clearance.
 Service Limit: 0.1 mm (0.004 in)

 The true roundness is the difference
 between the values measured in X and Y
 directions. The cylindricity (difference
 between the values measured at the three
 levels) is subject to the maximum value
 calculated.
 Service Limits:
  True Roundness: 0.05 mm (0.002 in)
  Cylindricity: 0.05 mm (0.002 in)




                                                              8-6