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5. ENGINE REMOVAL/INSTALLATION Pulsar CK 125
SERVICE INFORMATION ....................................................................................................5-1
ENGINE REMOVAL ..............................................................................................................5-2
ENGINE INSTALLATION.....................................................................................................5-3
SERVICE INFORMATION
GENERAL INSTRUCTIONS
· A engine stand or floor jack is required to support and maneuver the engine.
· The following parts can be serviced with the engine installed in the frame:
Cylinder head/valves (Section 6)
Cylinder/piston (Section 7)
Starter motor/generator/left crankcase cover/starter clutch/camshaft (Section 8)
Clutch/gear shift mechanism (Section 9)
ENGINE OIL CAPACITY:
At disassembly : 1.0 liter
At change : 0.9 liter
TORQUE VALUES
Engine bracket bolt 2.02.5kg-m
Drive gear lock bolt 0.81.2kg-m
Exhaust muffler joint lock nut 0.81.2kg-m
Exhaust muffler hanger lock nut 2.43.0kg-m
Rear fork pivot nut 5.56.5kg-m
5-1