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9. CLUTCH/GEAR SHIFT MECHANISM Pulsar CK 125
TROUBLESHOOTING
Clutch slips during acceleration Clutch won't operate and motorcycle
· No free play moves slowly
· Worn friction disk · Excessive free play
· Weak spring · Bent clutch plate
Clutch won't operate Too much pressure on clutch lever
· Excessive free play · Kinked, twisted or damaged clutch cable
· Bent clutch plate · Damaged clutch lifter
Improper shifting Clutch does not operate smoothly
· Excessive clutch lever free play · Improper clutch outer groove machining
· Bent gear shift spindle
· Worn or deformed gear shift plate Gear tripping
· Damaged transmission drum grooves · Faulty gear shift cam stopper
· Faulty gear shift cam stopper · Bent gear shift spindle
· Worn gear teeth
9-2