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5. ENGINE REMOVAL/INSTALLATION Pulsar CK 125
Carburetor Lock Nut
ENGINE REMOVAL
Remove the carburetor. (Refer to 4-3.)
Disconnect the clutch cable.
· Drain the engine oil before engine
removal.
· The exhaust muffler temperature is
extremely high. Remove it when the
engine is cold.
Clutch Cable
Exhaust Muffler Joint
Spark Plug Cap Lock Nuts
Remove the two exhaust muffler joint lock
nuts.
Remove the exhaust muffler hanger lock nut
and rear fork pivot nut to remove the exhaust
muffler.
Remove the spark plug cap.
Exhaust Muffler
Hanger Lock Nuts
Generator Wire
Bolts Connector Starter Motor Wire
Switch the fuel valve OFF and disconnect
the fuel tube from the fuel valve.
Remove the seat and fuel tank. (Refer to 4-8.)
Disconnect the A.C. generator wire
connector.
Remove the two left rear crankcase cover
attaching bolts and the cover.
Left Rear Crankcase Cover
Drive Chain Set Plate
Remove the two drive gear set plate
attaching bolts and the set plate.
Remove the drive gear and drive chain.
Remove the gear shift pedal attaching bolt
and the gear shift pedal.
Bolts Drive Gear
5-2