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GRAND DINK 125/150
PREFACE TABLE OF CONTENTS
This Service Manual describes the GENERAL INFORMATION 1
technical features and servicing EXHAUST MUFFLER/FRAME COVERS
procedures for the KYMCO GRAND 2
DINK125/150. INSPECTION/ADJUSTMENT 3
Section 1 contains the precautions for LUBRICATION SYSTEM 4
all operations stated in this manual.
Read them carefully before any ENGINE REMOVAL/INSTALLATION 5
operation is started. CYLINDER HEAD/VALVES 6
ENGINE
Section 2 is the removal/installation CYLINDER/PISTON 7
procedures for the frame covers which are
subject to higher removal/installation DRIVE AND DRIVEN 8
frequency during maintenance and PULLEYS/KICK STARTER
servicing operations. FINAL REDUCTION 9
Section 3 describes the inspection/ A.C. GENERATOR/STARTER 10
adjustment procedures, safety rules and CLUTCH
service information for each part, starting CRANKCASE/CRANKSHAFT
from periodic maintenance. 11
COOLING SYSTEM 12
Sections 5 through 13 give instructions
for disassembly, assembly and adjustment FUEL SYSTEM/CARBURETOR/FUEL
13
of engine parts. Section 14 is the removal/ PUMP FUEL TANK
installation of chassis. Section 16 states STEERING HANDLEBAR/FRONT
the testing and measuring methods of
CHASSIS
WHEEL/FRONT BRAKE/FRONT 14
electrical equipment. SHOCK ABSORBER/FRONT FORK
REAR BRAKE/REAR FORK/REAR
15
Most sections start with an assembly or WHEEL/REAR SHOCK ABSORBER`
system illustration and troubleshooting BATTERY/CHARGING SYSTEM 16
EQUIPMENT
ELECTRICAL
for the section. The subsequent pages give
detailed procedures for the section. IGNITION SYSTEM 17
STARTING SYSTEM 18
SWITCHES/HORN/FUEL UNIT/
THERMO-STATIC 19
The information and contents included in SWITCH/TEMPERATURE
this manual may be different from the GAUGE/INSTRUMENTS/ LIGHTS
motorcycle in case specifications are SCHEMATIC DRAWING
EXHAUST EMISSION
CONTROL SYSTEM
changed. EXHAUST EMISSION CONTROL SYSTEM
TROUBLESHOOTING
SERVICE INFORMATION 20
KWANG YANG MOTOR CO., LTD. SECONDARY AIR CLEANER
OVERSEAS SALES DEPARTMENT AIR INJECTION CUT-OFF VALVE
OVERSEAS SERVICE SECTION (A.I.C.V)
REED VALVE