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5. ENGINE REMOVAL/INSTALLATION K-PIPE 125
Remove the gear shift lever bolt and gear
shaft lever.
Remove the two bolts attaching the left rear
crankcase cover and remove the rear
crankcase cover.
Rear crankcase cover Bolt
Remove the two bolts attaching the drive Set Plate Drive Chain
gear set plate and the set plate.
Remove the drive gear and chain.
Remove the engine hanger nuts and pull out
the engine hanger bolts.
Remove the engine.
ENGINE INSTALLATION Bolts Drive Gear
Install the engine in the reverse order of
removal.
Install the engine to its original position with
a jack or other adjustable support.
· When installing the engine, do not
damage the bolt threads and route the
wires and cables properly.
· Install the gear shift pedal by aligning
the punch mark on the pedal with that
on the spindle.
· Fill the crankcase to the proper level
with the recommended engine oil.
· After installation, perform the following
inspections and adjustments:
1. Throttle operation
2. Clutch lever free play adjustment
3. Drive chain adjustment
5-3