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9. CLUTCH/GEAR SHIFT MECHANISM K-PIPE 125
SERVICE INFORMATION
GENERAL INSTRUCTIONS
· The clutch and gear shift mechanism can be serviced in the frame.
· Install the clutch plates in the same chamfer direction.
· Install the thrust washer with the chamfer facing up and the flat facing down.
SPECIFICATIONS
Item Standard (mm) Service Limit (mm)
Clutch spring free length 35.5 34.2
Clutch friction disk thickness 2.93.0 2.6
Clutch plate bending 00.1 0.2
Clutch outer I.D. 111111.5 112.5
O.D. 11.9511.99 11.91
Clutch outer guide
I.D. 55.1 5.5
TORQUE VALUES
Centrifugal clutch lock nut 3.84.5kg-m
Manual clutch lock nut 3.84.5kg-m
Drum stopper bolt 0.81.2kg-m
SPECIAL TOOLS
Clutch holder E017
Lock nut wrench 18mm E010
Gear holder
Lock nut wrench 20mm E009
Flywheel holder E021
9-2