7. CYLINDER HEAD/VALVES (Mongoose/KXR 90) Mongoose/KXR 90/50 SERVICE INFORMATION GENERAL INSTRUCTIONS · The cylinder head can be serviced with the engine installed in the frame. · When assembling, apply molybdenum disulfide grease or engine oil to the valve guide movable parts, valve arm and camshaft sliding surfaces for initial lubrication. · The camshaft is lubricated by engine oil through the cylinder head engine oil passages. Clean and unclog the oil passages before assembling the cylinder head. · After disassembly, clean the removed parts and dry them with compressed air before inspection. · After removal, mark and arrange the removed parts in order. When assembling, install them in the reverse order of removal. SPECIFICATIONS Item Standard (mm) Service Limit (mm) IN 0.1 Valve clearance (cold) EX 0.1 Cylinder head compression pressure 162kg/cm Cylinder head warpage 0.05 IN 26.4881 26.33 Camshaft cam height EX 25.8073 25.65 Valve rocker arm to shaft clearance 0.0340.09 0.1 Valve stem-to-guide IN 0.0100.037 0.06 clearance EX 0.0250.052 0.08 IN 32.3 30.8 Valve spring free length EX 35 33.5 Valve spring IN 3.473.87kg(at 26.0mm) compressed force EX 8.2910.19kg(at 29.0mm) 7-2