10.CRANKCASE/CRANKSHAFT/TRANS-
MISSION SYSTEM/STARTER SPINDLE Pulsar CK 125
Remove the transmission drum.
Transmission Drum
INSPECTION
TRANSMISSION FORK/DRUM
Inspect each transmission fork for bending or
damage.
Measure each transmission fork claw
thickness.
Service Limit: 4.43mm replace if below
Transmission Fork
Measure each transmission fork shaft hole
I.D.
Service Limit: 12.058mm replace if over
Check the transmission fork shaft for
bending or damage.
Measure the transmission fork shaft O.D.
Service Limit: 11.936mm replace if below
Inspect the transmission drum for scratches
or poor lubrication.
Check the transmission drum grooves for Right
damage.
Check the bearing for excessive free play.
Measure the transmission drum O.D.
Service Limits:
Left end : 12.926mm replace if below
Right end: 20.919mm replace if below Left
Check the transmission drum and
transmission fork shaft holes in the left and
Washer
right crankcase halves for wear or damage.
10-4