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PREFACE
This Service Manual describes the TABLE OF CONTENTS
technical features and servicing
procedures for the KYMCO DINK50. GENERAL INFORMATION 1
Section 1 contains the precautions for EXHAUST MUFFLER/FRAME COVERS 2
all operations stated in this manual. INSPECTION/ADJUSTMENT 3
Read them carefully before any LUBRICATION SYSTEM 4
operation is started.
ENGINE REMOVAL/INSTALLATION 5
Section 2 is the removal/installation CYLINDER HEAD/CYLINDER/PISTON 6
procedures for the frame covers which are
ENGINE
KICK STARTER/DRIVE 7
subject to higher removal/installation PULLEY/CLUTCH/DRIVEN PULLEY
frequency during maintenance and
servicing operations. FINAL REDUCTION 8
A.C. GENERATOR 9
Section 3 describes the inspection/ CRANKCASE/CRANKSHAFT 10
adjustment procedures, safety rules and
service information for each part, starting COOLING SYSTEM 11
from periodic maintenance. CARBURETOR/FUEL PUMP 12
STEERING HANDLEBAR/FRONT
Sections 5 through 12 give instructions WHEEL/FRONT BRAKE/FRONT 13
CHASSIS
for disassembly, assembly and adjustment SHOCK ABSORBER/FRONT FORK
of engine parts. Section 13 is the removal/ REAR BRAKE/REAR FORK/REAR
installation of chassis. Section 16 states WHEEL/REAR SHOCK ABSORBER`
14
the testing and measuring methods of
electrical equipment. FUEL TANK 15
BATTERY/CHARGING SYSTEM 16
EQUIPMENT
ELECTRICAL
Most sections start with an assembly or IGNITION SYSTEM 17
system illustration and troubleshooting
for the section. The subsequent pages give STARTING SYSTEM 18
detailed procedures for the section. SWITCHES/HORN/FUEL UNIT/ THERMO-
STATIC SWITCH/TEMPERATURE 19
The information and contents included in GAUGE/INSTRUMENTS/ LIGHTS
this manual may be different from the TIRE HIGH-SPEED TIRE (TUBELESS TIRE) 20
motorcycle in case specifications are
changed.
KWANG YANG MOTOR CO., LTD.
OVERSEAS SALES DEPARTMENT
OVERSEAS SERVICE SECTION