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16. STARTING SYSTEM SUPER8 125
SERVICE INFORMATION.......................16-1 STARTER MOTOR ................................ 16-2
TROUBLESHOOTING..............................16-1 STARTER RELAY.................................. 16-4
SERVICE INFORMATION
GENERAL INSTRUCTIONS
· The removal of starter motor can be accomplished with the engine installed.
SPECIFICATIONS
Item Standard (mm) Service Limit (mm)
Starter motor brush length 12.5 8.5
TORQUE VALUES
Starter clutch cover socket bolt 1.2kg-m
Starter clutch lock nut 9.5kg-m
SPECIAL TOOLS
Flywheel Holder
TROUBLESHOOTING
Starter motor won`t turn Lack of power
· Fuse burned out · Weak battery
· Weak battery · Loose wire or connection
· Faulty ignition switch · Foreign matter stuck in starter motor
· Faulty starter clutch or gear
· Faulty front or rear stop switch
· Faulty starter relay Starter motor rotates but engine does
· Poorly connected, broken or shorted wire not start
· Faulty starter motor · Faulty starter clutch
· Starter motor rotates reversely
· Weak battery
16-1