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16. STARTING SYSTEM SUPER8 125
Remove the starter clutch lock nut.
Special
Flywheel Holder Lock Nut
Note that the lock nut is left threaded.
Remove the starter clutch.
Remove the starter idle gear and shaft.
INSPECTION Flywheel Holder
Inspect the operation of the starter drive gear
when it is assembled on the clutch.
The starter drive gear should turn clockwise
freely and should not turn counterclockwise.
STARTER CLUTCH DISASSEMBLY
Inspect the starter drive gear for wear or
damage and replace if necessary.
Measure the starter drive gear I.D.
Service Limit: 32.06mm replace if over
Inspect the needle bearing for wear or
damage and replace if necessary.
CLUTCH BODY DISASSEMBLY
Starter Drive Gear Needle Bearing
Remove the rollers, plungers and springs
from the clutch body. Clutch Body
Inspect the clutch body for wear or damage
and replace if necessary.
Inspect each roller and plunger for wear or
damage and check for weak spring.
Replace if necessary.
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