super 8 125 Workshop-manual : Page 174

          16. STARTING SYSTEM                                                             SUPER8 125
            Spring            Roller



 Measure the clutch cover O.D.
 Service Limit: 27.94mm replace if over




 Measure the starter idle gear I.D.                                    Clutch Cover
 Service Limit: 10.05mm replace if over            Starter Idle Gear

 Measure the starter idle gear shaft O.D.
 Service Limit: 9.94mm replace if below




                                                                                 Idle Gear Shaft
                                                   Anchor Pin            Hole    Clutch Cover
 ASSEMBLY
 Install the springs, plungers and rollers onto
 the clutch body.
 Install the clutch cover by aligning the clutch
 cover anchor pin with the hole in the clutch
 body. Apply locking agent to the threads of
 the clutch cover bolts and tighten them.
 Torque: 1.2kg-m
 Apply engine oil to the needle bearing and
 starter drive gear and then install them to the
 clutch body.
                                                   Clutch Body
 INSTALLATION                                          Lock Nut Wrench                Lock Nut
 Install the starter clutch onto the crankshaft.
 Apply engine oil to the starter idle gear and
 shaft and then install them.
 Hold the starter drive gear with the universal
 holder and tighten the starter clutch lock nut.
 Torque: 9.5kg-m
  Special
 Flywheel Holder
 Note that the lock nut is left threaded.
 Install the right crankcase cover.                 Flywheel Holder


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