17. STARTING SYSTEM ZING125 STARTING SYSTEM DIAGRAM ........... 17-0 STARTER MOTOR ...............................17-2 SERVICE INFORMATION ...................... 17-1 STARTER RELAY ................................17-5 TROUBLESHOOTING ............................. 17-1 SERVICE INFORMATION GENERAL INSTRUCTIONS · The removal of starter motor can be accomplished with the engine installed in the frame. · Refer to Section 8-3 for the removal of starter clutch. · When connecting the starting system wires, connect them securely to avoid hard starting due to poor connection. SPECIFICATIONS Item Standard (mm) Service Limit (mm) Starter motor brush length 8.5 TORQUE VALUES SPECIAL TOOLS Starter motor bolt 0.30.4kg-m Flywheel puller Starter clutch lock nut 1.2kg-m Flywheel holder TROUBLESHOOTING Starter motor won`t turn Lack of power · Fuse burned out · Weak battery · Weak battery · Loose wire or connection · Faulty ignition switch · Foreign matter stuck in starter motor or gear · Faulty starter clutch · Faulty starter relay Starter motor rotates but engine does · Poorly connected, broken or shorted wire not start · Faulty starter motor · Faulty starter clutch · Reverse rotation of starter motor · Weak battery 17-1