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10. A.C. GENERATOR/STARTER CLUTCH Downtown 300i ABS
SERVICE INFORMATION
GENERAL INSTRUCTIONS
· All operations and inspections in this section can be made with the engine installed.
· Should drain the coolant before removing the right crankcase cover.
· Be careful not to drain the coolant when the engine temperature is high. (Perform this operation
when the engine is cold.)
· Drain the coolant into a clean container.
· Drain the engine oil into a clean container before removing the right crankcase cover.
· When the right crankcase cover is installed, fill with the recommended engine oil and coolant.
Remember to bleed air from the water hose.
SPECIFICATIONS
Engine oil: SAE 5W/50#
API-SJ above
Engine quality: Synthetic
Oil capacity at change: 1.5 Liter
Coolant capacity:
Radiator capacity: 0.766 liter
Hose with cool coolant: 0.169 liter
Hose with hot coolant: 0.194 liter
Upper limit for reserve tank capacity: 0.590 liter
Lower limit for reserve tank capacity: 0.370 liter
SPECIAL TOOLS
Flywheel puller E003
Flywheel holder E021
SPECIFICATIONS
Item Standard (mm) Service Limit (mm)
Starter driven gear I.D. 22.02622.045 22.15mm
Starter driven gear O.D. 42.19542.208 41.5mm
TORQUE VALUES
Flywheel nut : 5.5~6.5 kgf-m (58.8 N-m)
TROUBLESHOOTING
Refer to chapter 1 for A.C. generator troubleshooting.
Starter motor rotates but engine does not start
· Faulty starter clutch
· Starter motor rotates reversely
· Weak battery
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