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PREFACE
TABLE OF CONTENTS
This Service Manual describes the GENERAL INFORMATION 1
technical features and servicing
FRAME COVERS/EXHAUST MUFFLER 2
procedures for the KYMCO ATV
150/125. INSPECTION/ADJUSTMENT 3
LUBRICATION SYSTEM 4
Section 1 contains the precautions for FUEL SYSTEM 5
all operations stated in this manual.
Read them carefully before starting any ENGINE REMOVAL/INSTALLATION 6
operation. CYLINDER HEAD/VALVES 7
CYLINDER/PISTON 8
Section 2 is the removal/installation ENGINE
procedures for the frame covers which DRIVE AND DRIVEN PULLEYS 9
are subject to higher removal/installation FINAL REDUCTION/TRANSMISSION
frequency during maintenance and SYSTEM 10
servicing operations. CRANKCASE/CRANKSHAFT/
BALANCE SHAFT 11
Section 3 describes the inspection/ FRONT WHEEL/FRONT BRAKE/
adjustment procedures, safety rules and
CHASSIS
FRONT SUSPENSION/STEERING 12
service information for each part, SYSTEM
starting from periodic maintenance. REAR WHEEL /SWING
ARM/HYDRAULIC BRAKE
13
Sections 4 through 18 give instructions BATTERY/CHARGING SYSTEM/A.C. 14
EQUIPMENT
ELECTRICAL
for disassembly, assembly and GENERATOR
inspection of engine, chassis frame and IGNITION SYSTEM 15
electrical equipment.
STARTING SYSTEM 16
Most sections start with an assembly or LIGHTS/SWITCHES 17
system illustration and troubleshooting ONLY ATV ON ROAD AVAILABLE 18
for the section. The subsequent pages
give detailed procedures for the section.
The information and contents included in
this manual may be different from the ATV
in case specifications are changed.
KYMCO reserves the right to make
changes at any time without notice and
without incurring any obligation.
KWANG YANG MOTOR CO., LTD.
OVERSEAS SALES DEPARTMENT
OVERSEAS SERVICE SECTION