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18. STARTING SYSTEM PEOPLE 250
Check if the needle bearing in the front cover Bushing
turns freely and has no excessive play.
Replace if necessary.
Check the dust seal for wear or damage.
Dust Seal
ASSEMBLY
Apply grease to the dust seal in the front
cover.
Install the brushes onto the brush holders.
Apply a thin coat of grease to the two ends of
the armature shaft.
Insert the commutator into the front cover.
Motor Case
Mark
Install a new O-ring to the front cover.
Install the starter motor case, aligning the tab
on the motor case with the groove on the
front cover.
Tighten the starter motor case screws.
O-ring Motor Case
INSTALLATION Starter Motor Cable
Connect the starter motor cable.
Check the O-ring for wear or damage and
replace if necessary.
Apply grease to the O-ring and install it to the
starter motor.
Tighten the two mounting bolts.
O-ring
18-5