movie 125 euro 3 Workshop-manual : Page 97

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          9. DRIVE AND DRIVEN PULLEYS/
  KICK STARTER                                                                 MOVIE SYSTEM


 SERVICE INFORMATION
 GENERAL INSTRUCTIONS
 · The drive pulley, clutch and driven pulley can be serviced with the engine installed.
 · Avoid getting grease and oil on the drive belt and pulley faces. Remove any oil or grease from
   them to minimize the slipping of drive belt and drive pulley.

 SPECIFICATIONS
                   Item                      Standard (mm)          Service Limit (mm)
 Movable drive face bushing I.D.             23.98924.052                  24.06
 Drive face collar O.D.                      23.96023.974                  23.94
 Drive belt width                              19.620.4                     19.0
 Clutch lining thickness                                                     1.5
 Clutch outer I.D.                            125.0125.2                   125.5
 Driven face spring free length                   154.6                    147.6
 Driven face O.D.                            33.96533.985                  33.94
 Movable driven face I.D.                    34.00034.025                  34.06
 Weight roller O.D.                          17.92018.080                  17.40

 TORQUE VALUES
 Drive face nut              5.5kg-m
 Clutch outer nut            5.5kg-m
 Clutch drive plate nut      5.5kg-m

 SPECIAL TOOLS
 Universal holder                                  Clutch spring compressor
 Driver handle A                                   Lock nut wrench, 39mm
 Outer driver, 32x35mm                             Bearing driver
 Pilot, 20mm                                       Bearing driver

 TROUBLESHOOTING
 Engine starts but motorcycle won`t move           Lack of power
 · Worn drive belt                                 · Worn drive belt
 · Broken ramp plate                               · Weak driven face spring
 · Worn or damaged clutch lining                   · Worn weight roller
 · Broken driven face spring                       · Fouled drive face

 Engine stalls or motorcycle creeps
 · Broken clutch weight spring




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