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10.FINAL REDUCTION/
TRANSMISSION SYSTEM MXU 250R/300R
Install the shift cam.
Install the shift fork.
Install the guide bar.
Install the shift shaft.
Make sure that the lever on the gear
change switch correctly engages with
the locating slot on the shift shaft.
Align the mark on the shift shaft gear
with the mark on the shift cam gear.
Gear Change Switch
Install the shift cam stopper and tighten the
plug.
Torque: 4.8 kgf-m (48 Nm, 35 lbf-ft)
Install the dowel pins and a new gasket onto Dowel Pins
the right crankcase.
Install the transmission case cover and tighten
the transmission case cover bolt.
Torque: 2.7 kgf-m (27 Nm, 20 lbf-ft)
Fill the engine with oil and install the oil
filler bolt. (Refer to the "TRANSMISSION
OIL REPLACEMENT" section in the chapter
3)
Gasket
Specified Gear Oil:
KYMCO SIGMA GEAR OIL 90#
Oil Capacity (MXU 250):
At disassembly:
0.4 liter (0.352 lmp qt, 0.424 US qt)
At change:
0.3 liter (0.264 lmp qt, 0.318 US qt)
10-15