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9. DRIVE AND DRIVEN PULLEYS/
KICK STARTER PEOPLE 125/150
SERVICE INFORMATION
GENERAL INSTRUCTIONS
· The drive pulley, clutch and driven pulley can be serviced with the engine installed.
· Avoid getting grease and oil on the drive belt and pulley faces. Remove any oil or grease from
them to minimize the slipping of drive belt and drive pulley.
SPECIFICATIONS
Item Standard (mm) Service Limit (mm)
Movable drive face bushing I.D. 24.011 24.052 24.06
Drive face collar O.D. 23.960 23.974 23.94
Drive belt width 20.0 21.0 19.0
Clutch lining thickness 1.5
Clutch outer I.D. 125.0 125.2 125.5
Driven face spring free length 163.7
Driven face O.D. 33.965 33.485 33.94
Movable driven face I.D. 34.000 34.025 34.06
Weight roller O.D. 17.920 18.080 17.40
TORQUE VALUES
Drive face nut 5.5kg-m
Clutch outer nut 5.5kg-m
SPECIAL TOOLS
Universal holder Clutch spring compressor
Driver handle A Lock nut wrench, 39mm
Pilot, 20mm Flywheel holder
Bearing driver
TROUBLESHOOTING
Engine starts but motorcycle won't move Lack of power
· Worn drive belt · Worn drive belt
· Broken ramp plate · Weak driven face spring
· Worn or damaged clutch lining · Worn weight roller
· Broken driven face spring · Fouled drive face
Engine stalls or motorcycle creeps
· Broken clutch weight spring
9-2