zx scout 50 Workshop-manual : Page 61

Microfiches
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Page 60

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Page 62

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Page 63

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          6. CYLINDER HEAD/CYLINDER/PISTON                                            ZX / SCOUT 50

                                                   Joint Lock Nuts              Cylinder
 CYLINDER/PISTON
 CYLINDER REMOVAL
 Remove the met-in box and seat.
 Remove the frame body cover.
 Remove the cylinder head.
 Remove the two exhaust muffler joint lock
 nuts and two exhaust muffler lock bolts.
 Remove the exhaust muffler.
 Remove the cylinder.
 Remove the cylinder gasket.

   Do not pry between the cylinder and
   crankcase or strike the fins.



                                                    Piston Pin         Piston
 PISTON REMOVAL
 Remove the piston pin clip to remove the
 piston pin and piston.
· Do not damage or scratch the piston.
   · Do not apply side force to the connect-
     ing rod when removing the piston pin.
   · Place clean shop towels in the crank-
     case to keep the piston pin clip from
     falling into the crankcase.


                                                          Piston Pin Clip




 Spread each piston ring and remove by
 lifting it up at a point just opposite the gap.
 Remove the expander.




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