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19. LIGHTS SWITCHES/ FUEL PUMP Downtown 300i ABS
SERVICE INFORMATION
GENERAL
A halogen head light bulb becomes very hot while the head light is on, and remains for a while
after it is turned off. Be sure to let it cool down before servicing.
· Note the following when replacing the halogen headlight bulb
ä Wear clean gloves while replacing the bulb. Do not put finger prints on the headlight bulb,
as they may create hot spots on the bulb and cause it to fail.
ä If you touch the bulb with your bare hands, clean it with a cloth moistened with alcohol to
prevent its early failure.
ä Be sure to install the dust cover after replacing the bulb.
· Check the battery condition before performing any inspection that requires proper battery voltage.
· A continuity test can be made with the switches installed on the scooter.
· Route the wires and cables properly after servicing each component.
TROUBLESHOOTING
Lights do not come on when ignition Temperature gauge does not register
switch is "ON" correctly
· Burned bulb · Faulty temperature gauge
· Faulty switch · Faulty thermosensor
· Poorly connected, broken or shorted wire · Broken or shorted wire between
the temperature gauge and thermosensor
Fuel gauge does not work or
wrong show figures
· Faulty fuel gauge
· Faulty fuel unit
· Poorly connected wire between fuel
gauge and fuel unit
· Fuse burned out
SPECIFICATIONS
Fuse 10A,15A,30A
Headlight bulb 12V 35W/35W *2
Turn signal light bulb 12V 21W(Front) / 10W(Rear)
Stoplight/taillight 12V 21/5W
19-2