9. DRIVE AND DRIVEN PULLEYS ATV 300/250
CLUTCH OUTER INSPECTION
Inspect the clutch outer for wear or damage.
Measure the clutch outer I.D.
Service Limit: 153.5 mm (6.14 in)
Clutch Spring Compressor
CLUTCH/DRIVEN PULLEY
DISASSEMBLY
Hold the clutch/driven pulley assembly with
the clutch spring compressor.
Be sure to use a clutch spring
compressor to avoid spring damage.
Special tool:
Clutch Spring Compressor E027
Lock Nut Wrench
Set the clutch spring compressor in a vise and
remove the clutch drive plate nut.
Loosen the clutch spring compressor and
disassemble the clutch/driven pulley assembly.
Remove the seal collar.
Pull out the guide roller pins and guide rollers. O-ring Guide Roller Pin
Remove the movable driven face from the
driven face.
Movable Driven Face
9-8