kxr maxxer 250 300 Workshop-manual : Page 136

          10.FINAL REDUCTION/
    TRANSMISSION SYSTEM                                           ATV 300/250


 INSTALLATION
 Reverse the "TRANSMISSION REVOVAL"
 section procedures.
 Install the primary drive axle. (Reverse the
 "PRIMARY DRIVE AXLE" procedures.)

 Install the counter axle.
 Install the main axle.
 Install the shift cam.
 Install the shift fork.
 Install the guide bar.
 Install the shift shaft.                                   Gear Change Switch

 Make sure that the lever on the gear
   change switch correctly engages with the
   locating slot on the shift shaft.
   Align the mark on the shift shaft gear
   with the mark on the shift cam gear.


 Install the shift cam stopper and tighten the
 plug.
 Torque: 4.8 kgf-m (48 N-m, 35 lbf-ft)


                                                                    Dowel Pins

 Install the dowel pins and a new gasket onto
 the right crankcase.
 Install the transmission case cover and tighten
 the transmission case cover bolt.
 Torque: 2.7 kgf-m (27 N-m, 20 lbf-ft)

 Fill the engine with oil and install the oil
 filler bolt. (Refer to the "TRANSMISSION
 OIL REPLACEMENT" section in the chapter
 3)                                                Gasket

 Specified Gear Oil:
 KYMCO SIGMA GEAR OIL 90#

 Oil Capacity:
 At change:
           0.3 liter (0.264 lmp qt, 0.318 US qt)
 At disassembly:
           0.4 liter (0.352 lmp qt, 0.424 US qt)




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