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10.CRANKCASE/CRANKSHAFT/TRANS-
MISSION SYSTEM/STARTER SPINDLE Pulsar CK 125
INSTALLATION
Install the starter spindle onto the right Right Crankcase
crankcase.
When installing the starter spindle, be
sure to insert the return spring end into Starter
the crankcase hole. Pawl
Install the washer.
Main Shaft Right Crankcase
First assemble the main shaft and
countershaft and then install them into the
right crankcase.
When assembling the main shaft and
countershaft, be sure to install all of the
washers.
Install the transmission drum.
Transmission Starter Spindle Countershaft
Drum
Transmission Drum Left Transmission Fork
Install the right transmission fork to the
countershaft 3rd gear. Raise the gear and
install the transmission fork guide pin into
the transmission drum groove.
The transmission fork can be installed
more easily by turning the neutral light
copper piece on the transmission drum
toward the cylinder.
Middle Transmission Right Transmission Fork
Fork
Then, install the middle transmission fork to
the main shaft 4th gear and install the fork
guide pin into the transmission drum groove.
Then, install the left transmission fork to the
countershaft 5th gear and install the fork
guide pin into the transmission drum groove.
10-9