6. CYLINDER HEAD/VALVES QUANNON 125
Straight Edge
INSPECTION
CYLINDER HEAD
Check the spark plug hole and valve areas for
cracks.
Check the cylinder head for warpage with a
straight edge and feeler gauge.
Service Limit: 0.05mm repair or replace if
over
Feeler Gauge
VALVE SPRING FREE LENGTH
Measure the free length of the inner and outer
valve springs.
Service Limits:
(IN, EX) : 29.1mm replace if below
VALVE /VALVE GUIDE
Inspect each valve for bending, burning,
scratches or abnormal stem wear.
Check valve movement in the guide.
Measure each valve stem O.D.
Service Limits:
IN 4.925mm replace if below
EX 4.925mm replace if below
Measure each valve guide I.D.
Service Limits:
IN 5.03mm replace if over
EX 5.03mm replace if over
Subtract each valve stem O.D. from the
corresponding guide I.D. to obtain the stem-
to-guide clearance.
Service Limits:
IN 0.08mm replace if over
EX 0.10mm replace if over
If the stem-to-guide clearance exceeds
the service limits, replace the guides as
necessary. Reface the valve seats
whenever the valve guides are replaced.
6-8