10. A.C. GENERATOR/STARTER CLUTCH GRAND DINK 125/150
SERVICE INFORMATION
GENERAL INSTRUCTIONS
· All servicing operations and inspections in this section can be made with the engine installed.
· Drain the coolant before removing the right crankcase cover.
· Be careful not to drain the coolant when the engine temperature is high. (Perform this operation
when the engine is cold.)
· Drain the coolant into a clean container.
· Drain the engine oil into a clean container before removing the right crankcase cover.
· When the right crankcase cover is installed, fill with the recommended engine oil and coolant.
Then, bleed air from the water jacket.
· Refer to page 18-4 for A.C. generator inspection.
SPECIFICATIONS
Engine oil: SAE15W/40#
API-SJ
Oil capacity at change: 0.9 liter
Coolant: distilled water + coolant concentrate
Coolant capacity: 140020cc
SPECIAL TOOLS
Flywheel puller
Flywheel holder
SPECIFICATIONS
Item Standard (mm) Service Limit (mm)
Starter driven gear I.D. 20.02520.045 20.15mm
Starter driven gear O.D. 42.17542.200 41.0mm
TORQUE VALUES
Flywheel nut : 34.344.1N-m
TROUBLESHOOTING
Refer to page 1-27 for A.C. generator troubleshooting.
Starter motor rotates but engine does not start
· Faulty starter clutch
· Starter motor rotates reversely
· Weak battery
10-2