new pulsar 125 Workshop-manual : Page 95

          10.CRANKCASE/CRANKSHAFT/TRANS-
   MISSION SYSTEM/STARTER SPINDLE                                  Pulsar   CK   125


 Inspect the main shaft and countershaft for
 wear or damage.
 Measure the main shaft and countershaft
 O.D.
 Service Limits:
 Main Shaft:
 Starter gear : 19.919mm replace if below
 4th/5th gear: 19.919mm replace if below

                                                                       Main shaft
 Countershaft:
 Starter idle gear: 16.05mm replace if below
 1st gear         : 14.919mm replace if below
 2nd gear         : 24.919mm replace if below
 3rd gear         : 19.919mm replace if below




                                                                          Countershaft
 STARTER SPINDLE
 Disassemble the starter spindle.




                                                  Starter Pinion

 Inspect the starter ratchet and starter pinion
 for wear or damage and replace with new
 ones if necessary.
 Inspect the starter spindle return spring for
 deformation or damage and replace with a
 new one if necessary.



 Measure the starter ratchet I.D.
 Service Limit: 20.35mm replace if over                              Starter Ratchet

                                                                                 10-6