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11. FRONT WHEEL/SUSPENSION/
STEERING Pulsar CK 125
Oil Seal
Remove the dust seal and snap ring. Take
out the oil seal and circlip.
· Do not damage the bottom tube when
taking out the oil seal and circlip.
· Be sure to replace the removed oil seal
and circlip with new ones during
assembly.
Snap Ring
INSPECTION
Measure the front fork spring free length.
Service Limit: 550mm replace if below
Replace the spring with a new one if it
exceeds the service limit.
Set the front fork tube in V blocks and
measure the tube runout.
Service Limit: 0.2mm replace if over
Piston Ring Return Spring Piston
Check the front fork tube, bottom tube and
piston for abnormal wear or damage and
replace if necessary.
Check the front fork piston ring for wear.
Check the return spring for weakness or
damage.
Front Fork Tube Front Fork Bottom Tube
11-11