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17. STARTING SYSTEM Pulsar CK 125
Check if the bearing in the rear cover turns Rear Cover
freely and has no excessive play.
Replace if necessary.
Bearing
Washers Rear Cover
ASSEMBLY
First remove the brush springs and then
install the brushes onto the brush holders.
Insert the commutator into the starter motor
housing.
Be careful not to damage the brush and
commutator contacting surfaces.
Apply a thin coat of grease to the rear cover
bearing and then install the washers and rear
cover.
O-rings
Brush
Install the brush springs.
Make sure that the brushes move freely
after installation.
Apply a thin coat of grease to the front cover Spring
oil seal and bearing.
Install the O-ring and front cover onto the Punch Marks
motor body.
· Be careful not to damage the oil seal.
· The punch marks on the front and rear
covers must be aligned with that on the
housing.
Tighten the starter motor case bolts.
Torque: 0.30.4kg-m
After assembly, check the starter motor for
proper operation.
Punch Marks O-ring
17-4