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8. STARTER MOTOR/GENERATOR/LEFT CRANK-
CASE COVER/STARTER CLUTCH/CAMSHAFT Pulsar CK 125
Remove the push rod holder bolt.
Remove the push rod holder.
Check the bearing push rod for proper
operation.
Check the bearing push rod and O-ring for
wear or damage. Push the
rod into
Installation holder
Install the bearing push rod by pressing it in
squarely and then tighten the bolt.
O-ring
Make sure to install the two aluminum
washers.
Spring Set Piece
CAMSHAFT INSTALLATION
Cam Gear
Install the cam by aligning the punch mark
on the cam gear with the punch mark on the
timing gear.
Install the washer, camshaft, spring and
camshaft set piece and then tighten the bolt. Punch
Marks
Torque: 0.81.2kg-m
Timing Gear
Camshaft
STARTER GEAR INSTALLATION Set Plate
Install the starter gear and set plate and then
tighten the bolt.
Torque: 0.81.2kg-m
GENERATOR INSTALLATION
Install the generator flywheel. Hold the
flywheel with a flywheel holder and tighten Starter Gear
the flywheel lock bolt.
Flywheel Holder
· Install the flywheel by aligning the
groove in the flywheel with the key on
the crankshaft.
· When installing, be careful not to
damage the starter clutch rollers.
Torque: 4.05.2kg-m
Special
Flywheel Holder E021
Lock Bolt
8-5