11.FINAL REDUCTION/
TRANSMISSION SYSTEM UXV 500
SERVICE INFORMATION
GENERAL INSTRUCTIONS
· The bevel gear and output shaft can be serviced with the engine installed in the frame.
SPECIAL TOOL
Y-type holder A120E00056
Bearing puller A120E00037
Bearing drive A120E00014
Nut wrench A120E00066
TORQUE VALUES
Crankcase bolt 1.2 kgf-m (12 N-m, 8.6 lbf-ft) Apply engine oil
Drive bevel gear nut 14 kgf-m (140 N-m, 100.8 lbf-ft) Apply engine oil
Driven bevel gear nut 14 kgf-m (140 N-m, 100.8 lbf-ft) Apply engine oil
Stopper lever boss nut 3 kgf-m (30 N-m, 21.6 lbf-ft)
Stopper lever bolt 2.5 kgf-m (25 N-m, 18 lbf-ft)
Shift cam stopper plug 4.8 kgf-m (48 N-m, 35 lbf-ft)
Output shaft bearing nut 11 kgf-m (110 N-m, 79.2 lbf-ft) Apply engine oil
TROUBLESHOOTING
Engine starts but motorcycle won`t move
· Damaged transmission
· Seized or burnt transmission
Oil leaks
· Oil too rich
· Worn or damaged oil seal
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