9. CLUTCH/GEAR SHIFT MECHANISM ZING II 125
Clutch Center
Remove the 20mm circlip using a pair of pliers
and then remove the clutch center, clutch
friction disks and plates.
· When removing the circlip, do not
expand it excessively to avoid
deformation.
· Install the circlip with the chamfered
side facing down.
20mm Circlip
Remove the balance shaft drive gear and Woodruff Key Woodruff Key
woodruff key from the crankshaft.
Remove the special flange gasket on the
balance shaft driven gear, driven gear and
woodruff key from the balance shaft.
Remove the oil pump shaft.
Be careful not to drop or lose the
woodruff keys.
Drive Gear Balance Gear
Remove the thrust washer, clutch outer and
outer guide.
Clutch Outer Thrust Washer
INSPECTION
CLUTCH TENSION SPRING
Measure each clutch tension spring free
length.
Service Limit: 34.20 mm
Replace the spring with a new one if it is
shorter than the service limit.
9-4