5. ENGINE REMOVAL/INSTALLATION ZING125
Clutch Cable Exhaust Muffler Joint
ENGINE REMOVAL
Remove the right and left decorative covers
under the fuel tank.
Remove the carburetor. (Refer to 4-3.)
Disconnect the clutch cable.
Disconnect the oil cooler oil pipes.
Remove the crankcase breather.
Disconnect the secondary air reed valve inlet
pipe.
Remove the two exhaust muffler joint lock
nuts.
Remove the two socket hex bolts attaching
the rear foot rests. Socket Hex Bolts Oil Bolt
Remove the exhaust muffler hanger lock bolt Starter Motor Wire
and exhaust muffler.
· Drain the engine oil before engine
removal.
· The exhaust muffler temperature is
extremely high. Remove it when the
engine is cold.
Remove the spark plug cap.
Disconnect the fuel tube from the auto fuel
valve. Rear Crankcase Cover
Disconnect the A.C. generator wire Set Plate Drive Gear
connector.
Remove the starter motor wire.
Remove the two bolts attaching the left rear
crankcase cover and remove the rear
crankcase cover.
Remove the two bolts attaching the drive
gear set plate and the set plate.
Remove the drive gear and chain.
Remove the gear shift lever bolt and gear
shift lever.
Bolt Drive Chain
Remove the three bolts attaching the engine
front bracket and the bracket.
Remove the two engine hanger bolts and the
hanger.
Remove the two bolts attaching the engine
rear bracket.
Remove the rear fork pivot nut and then
remove the rear fork pivot and rear bracket.
Remove the engine from left to right.
Rear Fork Pivot Nut Rear Bracket Front Bracket
5-2
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