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8. STARTER MOTOR/GENERATOR/LEFT CRANK-
CASE COVER/STARTER CLUTCH ZING II 125
SERVICE INFORMATION
GENERAL INSTRUCTIONS
· The starter motor, generator, left crankcase and starter clutch can be serviced in the frame.
· Do not install the starter clutch forcedly.
· Install the generator by aligning the groove in the flywheel with the key on the crankshaft.
· Install the starter motor reduction gear shaft by aligning the shaft pin with the shaft seat groove.
SPECIFICATIONS
Item Standard (mm) Service Limit (mm)
Reduction gear shaft O.D. 9.9729.987 9.932
Reduction gear shaft hole I.D. 10.03110.056 10.096
Camshaft O.D. 13.96613.984 13.926
Cam gear shaft hole I.D. 14.0614.078 14.118
Roller O.D. 9.9910.005 9.95
Starter gear shaft I.D. 22.0122.022 22.062
Starter gear shaft O.D. 42.57442.6 42.534
TORQUE VALUES
Flywheel lock bolt 4.05.2 kg-m
SPECIAL TOOLS
Flywheel holder E021
Flywheel puller E005
TROUBLESHOOTING
Hard starting and poor performance at high speed Starting noise
· Improperly tightened flywheel lock bolt · Worn reduction gear
· Worn starter gear
Starter clutch slips · Worn starter clutch roller
· Worn starter clutch roller · Faulty reduction gear shaft bearing
· Faulty starter clutch roller or spring
· Worn starter gear shaft O.D.
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