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10. CRANKCASE/CRANKSHAFT/KICK
STARTER/TRANSMISSION K-PIPE 125
Kick Starter Spindle
TRANSMISSION
DISASSEMBLY
Remove the plate and the kick starter spindle
from the left crankcase.
Main Shaft Countershaft
Remove the transmission fork shaft and
transmission forks.
Remove the transmission drum.
Remove the transmission main shaft and
countershaft from the right crankcase.
When removing, the transmission gears
must be removed as a set.
Transmission Drum Transmission Forks
INSPECTION
Inspect each gear for wear or damage and
replace if necessary. Check the gear teeth
and engagement dogs for wear or damage.
Check the mainshaft and countershaft splines
and sliding surfaces for wear or damage.
Measure the I.D, of each spinning gear.
Service limit:
M2: 17.058mm
M4: 17.074mm
C1: 23.081mm
C3: 20.081mm
Measure the I.D. and O.D. of C1 bushing.
Service limit:
I.D.: 20.08mm
O.D.: 22.75mm
10-7