10.CRANKCASE/CRANKSHAFT/TRANS- MISSION SYSTEM/STARTER SPINDLE Pulsar CK 125 INSTALLATION Install the starter spindle onto the right Right Crankcase crankcase. When installing the starter spindle, be sure to insert the return spring end into Starter the crankcase hole. Pawl Install the washer. Main Shaft Right Crankcase First assemble the main shaft and countershaft and then install them into the right crankcase. When assembling the main shaft and countershaft, be sure to install all of the washers. Install the transmission drum. Transmission Starter Spindle Countershaft Drum Transmission Drum Left Transmission Fork Install the right transmission fork to the countershaft 3rd gear. Raise the gear and install the transmission fork guide pin into the transmission drum groove. The transmission fork can be installed more easily by turning the neutral light copper piece on the transmission drum toward the cylinder. Middle Transmission Right Transmission Fork Fork Then, install the middle transmission fork to the main shaft 4th gear and install the fork guide pin into the transmission drum groove. Then, install the left transmission fork to the countershaft 5th gear and install the fork guide pin into the transmission drum groove. 10-9