zing 125 qe Workshop-manual : Page 151

          17. STARTING SYSTEM                                                                 ZING125
                                                                       Rear Cover
 Check if the bearing in the rear cover turns
 freely and has no excessive play.
 Replace if necessary.




                                                         Bearing


 ASSEMBLY
 First remove the brush springs and then
 install the brushes onto the brush holders.
 Insert the commutator into the starter motor
 housing.
 · Be careful not to damage the brush and
     commutator contacting surfaces.
 Apply a thin coat of grease to the rear cover
 bearing and then install the washers and rear
 cover.                                           Rear Cover Washers            O-rings
                                                                          Brushes
 Install the brush springs.

 · Make sure that the brushes move freely
     after installation.




                                                         Springs
 Apply a thin coat of grease to the front cover
 oil seal and bearing.                                                              Punch Marks
 Install the O-ring and front cover onto the
 motor body.
 · Be careful not to damage the oil seal.
    · After the front and rear covers are
      installed, the punch marks must be
      aligned with each other.
 Tighten the starter motor case bolts.
 Torque: 0.81.2kg-m
 After assembly, check the starter motor for
 proper operation.                                                                         O-ring
                                                            Punch Marks

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