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Steering/Frame
NOTE: Critical torque specifications are located
in Section 1.
Steering Post/Tie Rods
KC184A
REMOVING
NOTE: If tie rods are to be completely removed,
1. Remove the front body panel/fender (see Front remove the outer tie rod ends from the knuckles at
Body Panel/Fender in this section). this time.
2. Remove the steering post cover; then remove the 5. Remove the cap screw securing the lower steering
cap screws securing the handlebar caps and move post to the bearing. Account for a flat washer.
the handlebar out of the way. Account for the two
handlebar caps.
KC184B
KC0058
6. Remove the steering post from the ATV.
3. Remove the cap screws securing the upper steer- CLEANING AND INSPECTING
ing post to the frame. Account for the housing cap,
outer housing, and inner housing. NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Wash the tie rod ends in parts-cleaning solvent.
Dry with compressed air. Inspect the pivot area for
wear. Apply a low-temperature grease to the ends.
! WARNING
Always wear safety glasses when using compressed
air.
2. Inspect the tie rods for damaged threads or wear.
KC307A 3. Inspect the tie rods for cracks or unusual bends.
4. Remove the cotter pins from the inner tie rod ends;
then remove the nuts and disconnect the inner tie 4. Inspect all welded areas for cracks or deteriora-
rod ends. tion.
5. Inspect the steering post and steering-post brackets
for cracks, bends, or wear.
6. Inspect the bearing halves, bearing caps, and bear-
ing housings for cracks or wear.
8-2