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27. Install the four top-side cap screws with rubber
washers; then install the remaining cap screws.
Tighten only until snug.
MD1146
23. Place the cam chain tensioner assembly and gasket
into the cylinder making sure the ratchet side is
facing toward the top of the cylinder and secure
with the two cap screws. MD1261
28. In a crisscross pattern starting from the center and
working outward, tighten the cap screws (from
step 27) to 8 ft-lb.
29. Adjust valve/tappet clearance (see Section 2).
30. Place the two tappet covers with O-rings into posi-
3
tion; then install and tighten the cap screws
securely.
MD1254
24. Install the cap screw and spring into the end of the
cam chain tensioner. Tighten securely.
MD1264
31. Install the spark plug and tighten to 8 ft-lb; then
install the timing inspection plug.
Left-Side Components
MD1245
NOTE: For efficiency, it is preferable to remove
25. Loosen the adjuster screw jam nuts; then loosen and disassemble only those components which
the adjuster screws on the rocker arms in the valve
cover. need to be addressed and to service only those
components. The technician should use discretion
26. Apply a thin coat of Three Bond Sealant to the and sound judgment.
mating surface of the valve cover; then place the
valve cover into position. Note that the two align- AT THIS POINT
ment pins are properly positioned.
To service any one specific component, only limited
NOTE: At this point, the rocker arms and adjuster disassembly of components may be necessary. Note
screws must not have pressure on them. the AT THIS POINT information in each sub-section.
NOTE: The engine/transmission does not have to
be removed from the frame for this procedure.
3-25